ICE Vehicles-to-EV Conversion Kit

ICE (Internal Combustion Engine) Vehicles Coversion to EV (Electric Vehicles)

MTS EV Energy, universal EV Conversion Kit is a complete and versatile solution designed to transform a wide range of vehicles into efficient and eco-friendly cars. This comprehensive kit is suitable for various vehicle models and types. With our universal EV Conversion Kit, you can seamlessly transition to electric power, reducing emissions and embracing a sustainable future for your vehicle.

Electric Motor Controller

In an oil-to-electricity kit, the motor controller plays a crucial role:Motor speed and torque control. The motor controller regulates the speed and torque of the electric motor. It does this by adjusting the voltage and current supplied to the motor windings.

• Energy efficiency optimization.The motor controller helps to optimize the energy efficiency of the electric motor.
• Safety and protection functions
• System integration and communication
• The motor controller serves as a key interface between the electric motor and other components of the vehicle’s control system.

Please be noted the system wire harness, gas pedal, gear stall switch switch are included in this controller link, we provide system wire diagram for each components so you will easily know system connection.

• The battery pack in an electric vehicle typically has a high – voltage output. For example, the battery voltage of many electric vehicles may range from 48V to 800V. However, different components in the vehicle, such as the low – voltage electrical systems (usually 12V or 24V), require a stable and lower voltage supply. The DC-DC converter steps down the high – voltage DC from the battery to a lower, regulated DC voltage (12V in this case). This allows it to supply power to components like lights, infotainment systems, and various sensors that operate on a lower voltage standard.
• If the original vehicle had a 12V electrical system for accessories and now has a high – voltage battery due to the electrification process, the DC – DC converter ensures that these  12V components can still work properly.

Instrument Cluster / Car Dashboard Display

Instrument cluster, which can indicate converted vehicle speed, battery capacity (SOC), turning signals, Forward&Reverse gear etc.

• The TYPE A design and shape is not designed specially for one car brand but universal, because if the original meter is small round type, but due to CAN BUS in the controller and battery BMS, the original car meter can only indicate speed of vehicle, can not indicate battery capacity. So you can choose to use a new electric instrument cluster like this type or to use a very simple battery capacity meter only, then you can keep the old Beetle meter to show speed, and this new simple battery capacity meter.
• Or you can choose TYPE B, a more premium smart meter which combines functions of media& entertainment and speed&battery indicator, except as a normal electric car meter, it also has bluetooth, music and movie player, reverse camera, car play etc.  more details you can consult with our sales person.

This high efficiency intelligent charger is designed to meet the charging needs of power batteries for electric vehicles. This series of products adopt LLC resonance, active power factor correction, microcomputer measurement and control, full digital setting, full airtight waterproof and many other most advanced high frequency switching power supply technology and process design.

With: wide input voltage range, universal global voltage; The input power factor is up to 0.99, which significantly reduces the input current, thus reducing the cable heating. It can be safely used in the home distribution system. Low harmonic current, low interference to other electrical equipment ; Power switch to achieve a wide range of soft switch, high conversion efficiency and small electromagnetic interference, use time can save money; According to IP66 protection grade design, high waterproof performance; Small volume, light weight, quiet work, beautiful appearance, simple process, standardized production, high reliability, simple installation, operation, maintenance and other characteristics.

USES the microcomputer measurement and control technology, embedded CPU can accurately detect the various states of battery, the advanced hiNengDuo sections of charging model can prevent the battery overcharge, owe charging, minimizing rechargeable batteries overheating caused by water loss phenomenon, slow down the battery discharge phenomenon caused by the plate, prolong the service life of battery. When the battery is fully charged, the charger will stop automatically.

With the functions of temperature compensation, automatic shutdown at full charge, battery reverse connection protection, output short circuit protection, output overvoltage protection, ac input overvoltage protection, overheat protection and so on, it is safe and reliable to use.

Technical Indicators (An Example) for any VW Car of 1000Kg Weight

Input voltage range:              85~265Vac

_{(Note: when the input voltage is less than 185Vac, the output power is limited to 1KW)}

Input current:                     < 10A @220Vac

Power factor:                    ≥ 0.99@220vac@power > 1KV

_{(Note: full power =1.25.Un.In, the same below)}

Maximum output voltage:        140%Un

Conversion efficiency:           ≥93% @ rated input full power output

Protection grade:                IP66

Audible noise:                   ≤40dB

Vibration resistance:

According to “GB/T 2423.10” Environmental testing of electrical and electronic products – special bead requirements for part ii – standard design

Working environment temperature: -25℃~55℃

 Storage environment temperature: -40℃~85℃

Certificate:                       CE certificate

In conventional fuel vehicles, the vacuum assisted brake pump uses the vacuum generated by the engine intake manifold to provide power.

In the process of changing from oil to electricity, the vehicle power system is changed from a fuel engine to an electric drive system, but the brake system still needs help to ensure that the driver can easily press the brake pedal. The vacuum assisted brake pump can maintain this assisted function.

Compatible with the original braking system
Oil to electric conversion kits usually want to use as much of the braking system components of the original vehicle as possible. As an important part of the original brake system, the vacuum booster brake pump can be well compatible with brake pipe, brake caliper and other components.

In oil to electricity kits, the motor and gearbox are usually from different design systems. The adapter plate acts as an adaptive interface, allowing the output shaft of the motor to be precisely connected to the input shaft of the gearbox. For example, the diameter and shape of the motor output shaft may not match that of the gear box input shaft, and the transfer disc can ensure that the two are tightly and centrally connected by designing suitable shaft holes and connecting keyways. This is like the need for a conversion joint between pipes of different diameters to achieve seamless docking.

It also compensates for possible axial or radial deviations between the motor and the gearbox. Due to mounting space limitations or manufacturing tolerances, the motor shaft and gearbox shaft may not be aligned exactly in the same straight line. The transfer plate can absorb these deviations through a certain elastic or adjustable structural design, reduce vibration and abnormal wear, and ensure the smoothness of power transmission.

Lithium batteries are the core power components of electric vehicles.

Compared with traditional fuel engines, lithium batteries can provide a quieter and smoother power output for the vehicle. This is because the operation characteristics of the motor are not like the vibration and noise in the combustion and mechanical transmission process of the internal combustion engine, making the driving experience of electric vehicles more comfortable during the driving process.

The PACK SIZE IS :850*360*262MM and of course more Pack Size to choose. Talk to Us.

We use EVE brand cells, the one of the best in China. Automobile grade BMS with CAN BUS in the pack.

If you have other special Dimensions, Speed, Battery Size request, you can tell us and discuss how we can help with detail instructions you to customization it.

We can assist you to construct a complete workshop so you can start your business in ICE (Internal Combustion Engine) Vehicles Coversion to EV (Electric Vehicles).